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Diamond Dressers

JPT is engaged in manufacturing and exporting a wide range of Diamond Dressers. These include Impregnated Dressers, Blade Type Diamond Dressers, Chisel Diamond Dressers, Multi Point Diamond Dressers and others. Our range can be customized as per the specific requirements of our clients and is available eat market leading prices.


Single Point Diamond Dressers
Single Point Diamond Dressers

JAIN PRECISION TOOLS Offers  Single Point Diamond Dressers which are used in dressing and truing purpose of grinding wheels. We make use of high quality material and sophisticated technology while manufacturing these tools. Our range of single point diamond dressers is known for its degree of sharpness, structural strength and less detrimental flaws. All the products are available at industry leading prices and are tested before final dispatch.

Recommended areas:

 

  • Dressing tool clamped as close as possible to avoid vibration
  • Angle of the dresser should be radial 10° to 15°
  • Delivery up to 0.03 mm (30 microns)
  • Feed up to 0.2 mm
  • Good cooling, they must use the dressing at the start - otherwise danger of cracking
  • Turn to the formation of the diamond surface axially by 90°
  • Timely comprise boosts efficiency

Specifications:

 

Grinding Wheel Dimension in mm

Recommended Diamond Size

Diameter

Width

In Carat

100

12

0.25

150

12

0.30

175

12

0.50

250

40

0.75

350

25

1.00

350

30

1.25

350

50

1.50

450

50

1.75

600

50

2

600

75

2.5

600

150

3

750

75

3

750

100

3.5

900

75

4

 

Features:

  • Reliable
  • Longevity
  • Flawless performance

We are one of the most trusted names in the industry for the manufacturing and exporting of an exclusive range of MCD dressing blades. Our team of engineers has vast knowledge about the precise designing of these blades. These blades are manufactured using high grade metal and metal alloys that assure our clients with durability. Our clients can avail these blades in various grades and dimensions as per their requirement.

 

Some important features are:

 

  • Durability
  • Sharp edged
  • Finely finished

Chisel Type Diamond Dressers
Chisel Type Diamond Dressers

JPT engaged in manufacturing, supplying and exporting a wide variety of Chisel Type Diamond Dressers. These products are made using high quality special stones in shank dimensions and various angles. Our professionals prepare these chisel type diamond dressers from 25° - 85° included angle and 0.002 in to 0.040 in nose radius for different applications. Being quality-oriented firm, we manufacture he angles, shank dimensions, nose radius and carat weight of the diamond precisely and as per the industrial stands.

Specifications:

Radius in MM

Angle

Product Tool Code

0.125R

 

DCD-401

0.250R

40 Degree

DCD-402

0.500R

 

DCD-403

0.125R

 

DCD-601

0.250R

60 Degree

DCD-602

0.500R

 

DCD-603


Features:
  • Robust design
  • Durable
  • Excellent performance

 

Multi Point Diamond Dressers
Multi Point Diamond Dressers

    Multi Point Diamond Dressers manufactured by JPT is fixed with number of natural diamonds of a quality crystal character fixed into a special wear resistant bond. The diamonds are arranged in different pattern in single layer or multiple layers, depending upon the field of operation. The contact between diamond point and wheel face reduces the unit pressure on each point resulting in a longer tool life with full utilization. Multi Point Diamond Dressers are used for large wide grinding wheels and has the following advantages:

    • No resetting
    • No re-lapping
    • Maintenance free
    • Higher output
    • Longer service life
    • Set the multipoint tool into the center of the grinding wheel
    • Depth of cut should not exceed more than 0.01-0.04 mm
    • Use plenty of coolant to increase the tool life

    The mounting must be vibration free, with the clamping length as short as possible

     
     
        Technical Specifications
     
    Tool Code
    Diamond Qty.
    Diamond Layer
    MP - 3
    3
    Single
    MP - 3A6
    Double
    MP - 3B6
    Triple

    MP - 5
    5
    Single
    MP - 5A10
    Double
    MP - 5B15
    Triple

    MP - 7
    7
    Single
    MP - 7A
    14
    Double
    MP - 7B
    21
    Triple

    MP - 9
    9
    Single
    MP - 9A
    18
    Double
    MP - 9B
    27
    Triple

    MP - 12
    12
    Single
    MP - 12A
    24
    Double
    MP - 12B
    36
    Triple
     
  • g length as short as possible.

“JPT” Brand Impregnated Diamond Dressers contain diamond grain is holding in sintered bond. In using they are less delicate and produce an equally rough grinding wheel surface. In this dresser the crushed diamond grit in both Natural & Synthetic grades are set in a several layers in random pattern. With this type of tool, the dressing work is carried out by several small diamonds which together result in excellent performance. To achieve good results, the diamond particles must have at least double the grinding wheel grain to be dressed. Tools with higher diamond content are more efficient in this case. These tools are more suitable for fine and sensitive grinding wheels where a lower surface finish is required

Advantages of Impregnated tool
“JPT” Brand Impregnated diamond dressers are used mainly for finish grinding i.e. on screw-thread gear, thread gear teeth and profile grinding machines as well as on tool grinders, plain grinding machines and ball grinding plant. The diamond grain, concentration and bond are appropriately inter adjusted


Blade Type Diamond Dressers
Blade Type Diamond Dressers

 

Blade Dressers are classify by used diamond grain Blade (GBD), Needle Type Blade Dressers (NBD) and Precision Dressing Blades (PDB). These tools are used for serial production primarily on round- and centerless grinding machines.

Needle Type (NBD)

In this Blade Type Diamond Dressers, Needle shaped diamonds are carefully selected and set manually in an appropriate pattern in several layers .It is Equipped with high quality of Diamond Needles and set in proper scheme. Use for larger window and longer dressing.

Grit Type (GBD)

In this Blade Type Diamond Dressers, Grit type block diamonds are set according in proper scheme. It’s a manual Process of setting the diamonds. This blade is made for extremely long service life and used in a high precision dressing application.
.
Favorable :
for long run work with good reproducibility of the grinding surface

Unfavorable :
for changing grinding duties, internal grinding, tool grinding and profile grinding

 
 

Blade Dressers (standard)

Used for dressing with long dressing line and simple profiles of grinding wheels in serial production.

BLADE DRESSERS with HM-bond

These dressing plates are suitable for the dressing of SiC – grinding wheels in the serial production.

Needle diamonds (NBD) :

Nature diamonds are fixed overlap sidewise in rows. Always several needles are dressing. Needle dressing plates have a high durability. It can be used for straight, round and centerless grinding.

Natural Diamond Grit (GBD) :

The natural diamond grit is distributed equal on the dressing plate. Its create a very good grinding wheels. It can be used for straight, round and centerless grinding.

      Phono Point Diamond Dressers
      Phono Point Diamond Dressers

      Our organization is one of the well-known manufacturers, exporters and suppliers of a wide assortment of Phono Point Diamond Dressers. We are equipped with hi-tech manufacturing unit which enables us to manufacture these products accurately and perfectly. Our range of phono point diamond dressers is known in the market for long functional life and reliability. Understanding that very operation needs different dimension and size, we offer these products in a wide variety of dimensions and sizes.

       

      Specifications:

       

      • The phonopoint dresser contains a fine, natural elongated diamond highly polished to an exact 60, 75 or 90 degree-included angle.
      • The phonopoint dresser is used for extremely fine, intricate work.
      • Standard shank sizes are 1/8" and 3/16' diameter.
      • Price is determined by the diamond size and the included angle of the diamond. Prices on request.

       

      Features:

       

      • Top quality
      • Reliable
      • Wear resistant 

      Diamond Gauging Finger
      Diamond Gauging Finger

      One can avail a wide range of Diamond Gauging Fingers from us, which are manufactured with extreme precision. Owing to their high quality, these products are best to be used for measuring the components during the operations of grinding. Moreover, these products offer maximum utilization of timing by saving idle time for sampling the completed products. We use GEM quality diamond, which is duly lapped in manufacturing these diamond-gauging fingers. We offer these products at feasible prices.

       

      Features:

       

      • Accurate results
      • Long functional life
      • Quality tested 

      Matrix Chisel Diamond Dressers
      Matrix Chisel Diamond Dressers

      We are counted as the prominent organizations engaged in manufacturing, exporting and supplying a   Matrix Chisel diamond Tools. The offered tools are known for their accurate dimensions and long functional life. Our professionals utilize high quality special tones in the manufacturing process. Made as per the highest standards of quality, these tools are perfect to be used in operations like profiling and re-profiling of wheels. We provide these products to our clients in radius as well as flats form. Moreover, we also customize our products as per the requirements of the clients.

       

      Specifications:

       

      Thow (inch)

      Angle

      Tool Code

      0.001"

      37°

      MCT1A37

      42°

      MCT1A42

      52°

      MCT1A52

      0.0015"

      37°

      MCT15A37

      42°

      MCT15A42

      52°

      MCT15A52

      0.002"

      37°

      MCT2A37

      42°

      MCT2A42

      52°

      MCT2A52

      0.003"

      37°

      MCT3A37

      42°

      MCT3A42

      52°

      MCT3A52

      0.005"

      37°

      MCT5A37

      42°

      MCT5A42

      52°

      MCT5A52

      0.007"

      37°

      MCT7A37

      0.008"

      37°

      MCT8A37

      0.010

      37°

      MCT10A37

       

      Features:

      • Durable
      • Sturdy
      • Dimensional accuracy
      Diamond Hardness Indenters
      Diamond Hardness Indenters

      JPT  provide our clients finest quality diamond Hardness Indenters that is manufactured by our team of experts. The results obtained through different indenters are calculated and compared with the other tests conducted on the object. Moreover, the effects of different indenter are calculated and compared with various experimental tests. We offer these diamond Hardness Indenters in market leading price to our client. These intender undergo various tests which help in evaluating the mechanical properties of the metallic equipment.

      Rotary Diamond Dressers
      Rotary Diamond Dressers
      Roller Diamond Dressers

      Roller Diamond Dressers manufactured by JPT is fixed with number of natural diamonds of a quality crystal character fixed into a special wear resistant bond. The diamonds are arranged in different pattern in single layer or multiple layers, depending upon the field of operation. The contact between diamond point and wheel face reduces the unit pressure on each point resulting in a longer tool life with full utilization. Multi Point Diamond Dressers are used for large wide grinding wheels and has the following advantages:

      • No resettings
      • No re-lapping
      • Maintenance free
      • Higher output
      • Longer service life

      Blade Dressers are classify by used diamond grain Blade (GBD), Needle Type Blade Dressers (NBD) and Precision Dressing Blades (PDB). These tools are used for serial production primarily on round- and centerless grinding machines.

      Needle Type (NBD)

      In this Blade Type Diamond Dressers, Needle shaped diamonds are carefully selected and set manually in an appropriate pattern in several layers .It is Equipped with high quality of Diamond Needles and set in proper scheme. Use for larger window and longer dressing.

      Grit Type (GBD)

      In this Blade Type Diamond Dressers, Grit type block diamonds are set according in proper scheme. It’s a manual Process of setting the diamonds. This blade is made for extremely long service life and used in a high precision dressing application.
      .
      Favorable :
      for long run work with good reproducibility of the grinding surface

      Unfavorable :
      for changing grinding duties, internal grinding, tool grinding and profile grinding

       
       

      Blade Dressers (standard)

      Used for dressing with long dressing line and simple profiles of grinding wheels in serial production.

      BLADE DRESSERS with HM-bond

      These dressing plates are suitable for the dressing of SiC – grinding wheels in the serial production.

      Needle diamonds (NBD) :

      Nature diamonds are fixed overlap sidewise in rows. Always several needles are dressing. Needle dressing plates have a high durability. It can be used for straight, round and centerless grinding.

      Natural Diamond Grit (GBD) :

      The natural diamond grit is distributed equal on the dressing plate. Its create a very good grinding wheels. It can be used for straight, round and centerless grinding.

      JPT is known for manufacturing and exporting a precision engineered range of Chisel Diamond Dressers. These are manufactured using special stones in shank dimensions and different angles. Further, these are prepared from 25° - 85° included angle and 0.002 in to 0.040 in nose radius for various applications. While manufacturing shank dimensions, angles, nose radius and carat weight of the diamond are given primary importance.

      Chisel Type Diamond Dressers offered by us is used for accurate profiling of grinding wheel. Manufactured using specially selected natural diamond of high quality; Chisel Type Diamond Dressers are used on Diaform, Akuform and similar machine. To ensure the longer working life of Chisel Type Diamond Dressers, we take the following into consideration:

      • Select the larger profile angle
      • Diamonds are sensitive to shock and impact
      • Can fractured or broken by striking any hard substance
      • Protect and store the tool properly when not in use

       
       

      Jain Precision Tools(Mfg. Diamond Dresser, Diamond Wheels)

      Rahul Gangwal (Proprietor)
      Plot No. J-14, M. I. D. C. Industrial Area, Chikalthana
      Aurangabad - 431006
      Maharashtra, India
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